Setup & pack-down · Pack Down

Packing down canvas and annexes properly prevents ripped zips, pinched fabric, bent poles, and mould during storage. This guide covers a simple routine that works for most Mars caravan canvas/annexe setups.

Before you start

• If it’s wet, pack it down as best you can — but plan to dry it ASAP.
• Clear the area: remove mats, pegs, guy ropes, and loose gear.
• Close windows/doors that are in the way of zips.

Step-by-step pack-down

1. Remove tension first: loosen guy ropes and straps.
2. Drop poles in order: work from outer poles/in-fill sections back toward the main frame.
3. Zip method: hold fabric away from the zip (don’t force it). If it jams, back it off and re-align.
4. Fold, don’t crush: keep folds neat to avoid hard creases and trapped moisture.
5. Keep dirt out: avoid letting canvas drag on the ground (sand/dirt kills zips and fabric).
6. Bag it correctly: store poles, pegs, and ropes in their bags so they don’t puncture fabric.
7. Final check: confirm all latches/hatches are closed and secured for travel.

Wet pack-down (what matters most)

• Pack down as neatly as possible.
• When you reach home/storage: open it up and dry fully at the earliest opportunity.
• Even “a little damp” can turn into mould fast in warm storage conditions.

Common mistakes

• Forcing zips (misaligned fabric = broken zips)
• Storing wet canvas for days
• Letting poles rub or press into canvas in storage
• Leaving sand in zips (zip wear accelerates)

If you need help

Log a ticket with:

• Model + year
• Which canvas/annexe section is the issue
• Photos of the area (zip, seam, pole point)
• Short video if it’s a jam/fitment problem

Next in this series: Wind & Awning Safety (When to Pack It In)

Need a hand?

If something isn't working as it should, submit a warranty ticket or call us on 1300 667 868.